Castings

Custom Engineered Metal Castings for Industrial OEMs

 

High-integrity investment, sand, and precision shell mold castings manufactured to strict ASTM, EN, and ISO standards. Engineered for zero internal porosity, tight dimensional control, and reliable mechanical performance in heavy equipment, fluid control, and machinery applications.

 
  • Food Pump Casing
    WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. specializes in manufacturing high-quality food grade stainless steel pump casings using advanced silica sol investment casting technology....
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  • Stainless Steel Pump Casting
    WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. specializes in manufacturing high-quality stainless steel pump castings using advanced silica sol investment casting technology. Our pump...
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  • Vacuum Pump Casting
    WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. specializes in manufacturing high-quality stainless steel vacuum pump castings using advanced silica sol investment casting technology. Our...
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  • Pump Investment Casting
    WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. specializes in manufacturing high-quality pump investment castings using advanced silica sol investment casting technology. Our pump castings...
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  • Stainless Steel Precision Investment Pump Castings
    WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. specializes in manufacturing high-quality stainless steel precision investment pump castings using advanced silica sol investment casting...
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  • High Quality Industrial Metal Pump Castings
    WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. specializes in manufacturing high quality industrial metal pump castings using advanced silica sol investment casting technology. Our...
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  • Nickel-Based Alloy Castings
    WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. specializes in manufacturing high-quality nickel-based alloy castings using advanced silica sol investment casting technology. Our...
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  • Corrosion Resistant Chemical Grade Pump Castings
    WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. specializes in manufacturing corrosion resistant chemical grade pump castings using advanced silica sol investment casting technology. Our...
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  • Professional OEM Manufacturing Stainless Pump Castings
    WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. is a professional OEM manufacturer of stainless pump castings using advanced silica sol investment casting technology. Our OEM stainless pump...
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  • High-Precision OEM Stainless Steel Machining Pump Castings
    WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. specializes in manufacturing high-precision OEM stainless steel machining pump castings using advanced silica sol investment casting...
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  • Precision Investment Casting Stainless Valve Parts
    WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. specializes in manufacturing precision investment casting stainless valve parts using advanced silica sol investment casting technology. Our...
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  • High Pressure Corrosion Resistant Valve Castings
    WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. specializes in manufacturing high pressure corrosion resistant valve castings using advanced silica sol investment casting technology. Our...
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Product Range

 

Casting Process

Typical Weight Range

Dimensional Tolerance

Primary Applications

Silica Sol Investment Castings

0.1 kg – 120 kg

ISO 8062 CT4–CT6

Complex pump impellers, valve bodies, medical hardware, small brackets

Resin Sand / Shell Mold Castings

10 kg – 3,000 kg

ISO 8062 CT7–CT9

Large gearboxes, heavy compressor housings, structural machinery frames

Lost Foam Castings

5 kg – 500 kg

ISO 8062 CT7–CT8

Complex automotive engine blocks, intricate multi-channel manifolds

Centrifugal Castings

OD: 100 mm – 2,000 mm

Machining tolerance: ±0.05 mm

Heavy-duty industrial sleeves, cylindrical bushings, tube rolls

 

Materials & Technical Specifications

 

Material & Compliance Matrix 

 

Metal Category

Standard Grades

Primary Mechanical Focus

Carbon & Alloy Steel

ASTM A27, ASTM A216 WCB/WCC, 4140, 8620, AISI 1045

High tensile load, structural rigidity

Stainless Steel

CF8 (304), CF8M (316), CF3M (316L), 17-4PH

Aqueous corrosion and oxidation resistance

Ductile & Grey Iron

ASTM A536 65-45-12, 80-55-06; ASTM A48 Class 30/35/40

Vibration damping and compressive strength

Aluminum Alloys

A356.0, A380.0, AlSi7Mg (Permanent Mold / Sand Casting)

High strength-to-weight ratio and thermal conductivity

Wear-Resistant Alloy

High-Chrome Iron (ASTM A532 Class III), Hadfield Manganese Steel

Severe abrasive slurry and impact resistance

 

Critical Manufacturing Standards

 

 

Parameter

Standard / Capability

Description

Casting Tolerances

ISO 8062-3 CT4–CT9

Tolerance grades selected according to the casting process and component requirements

Machining Precision

ISO 2768-mK; CNC turning and milling tolerances within ±0.015 mm

Subject to drawing specifications, geometry, and manufacturing capability

Heat Treatment Capabilities

Solution Annealing, Normalizing, Quenching & Tempering (Q&T), Case Hardening, Stress Relieving

Selected according to material grade and required mechanical properties

 

Heat-Resistant Steel Castings

 

Manufacturing & Machining Capability

Workflow
Pattern & Tooling: 3D CNC programming and rapid pattern fabrication.
Molding & Pouring: Induction melting furnaces with precise alloy control.
Heat Treatment: Solution annealing, quenching, and tempering.
NDT Inspection: Ultrasonic (UT), Radiographic (RT), and Penetrant (PT) testing.
CNC Machining: 4/5-axis VMC and precision turning.
Dimensional Audit: 3D CMM inspection and coordinate verification.

 

Foundry & Core Making
Induction Melting Furnaces: Dual-lining medium-frequency furnaces ranging from 500 kg to 5-ton capacity, ensuring precise alloy composition control and low gas content.
Core Shooters & Sand Reclamation: Automated cold-box and resin-sand core production systems to maintain internal cavity stability and prevent gas blowholes.

 

In-House Machining Integration
CNC Horizontal & Vertical Machining Centers: Equipped with multi-pallet changers to machine critical mounting faces, bores, and threads directly from the as-cast datum.
Rough & Finish Turning Lathes: Capable of handling large-diameter flanges, rings, and cylindrical casting profiles up to 2,500 mm swing diameter.

 

Quality Control & Verification Protocol

 

Inspection Item

Testing Method & Equipment

Governing Standard

Delivered Documentation

Chemical Composition

Optical Emission Spectrometer (OES)

ASTM E415 / ASTM A751

Mill Test Certificate (EN 10204 3.1)

Mechanical Properties

Universal Testing Machine / Brinell or Rockwell Hardness Tester

ASTM E8 / ASTM E10

Mechanical Test Report

Internal Integrity

Ultrasonic Testing (UT) / Radiographic Testing (RT)

ASTM A609 / ASTM E446

NDT Inspection Certificate

Surface Micro-Defects

Liquid Penetrant Testing (PT)

ASTM E165

PT Inspection Report

Dimensional Verification

3D Coordinate Measuring Machine (CMM) / Laser Scanning

ASME Y14.5 / Approved CAD Drawings

Full CMM Inspection Report

 

OEM Customization Workflow

 

Engineering & Feasibility Review

Draft angles, shrinkage allowances, and gating design analyzed.

01

Tooling & Pattern Fabrication

Metal tooling or 3D printed rapid patterns built.

02

First Article Inspection (FAI)

Trial pouring, destructive testing, and full CMM dimension report.

03

Pilot Production Run

Batch verification of mechanical properties and NDT compliance.

04

Mass Production & Heat Traceability

Serialized production with full documentation package.

05

 

Production Lead Times & Packaging

 

 

Tooling / Pattern Lead Time: 15 – 25 calendar days (7 days for urgent 3D-printed rapid patterns).

Sample / FAI Delivery: 10 – 15 days following pattern sign-off.

Batch Manufacturing: 30 – 45 days, depending on alloy grade, heat treatment cycles, and order volume.

Export Packaging: Fumigation-free wooden crates lined with VCI (Volatile Corrosion Inhibitor) moisture barrier film, secure internal blocking, and edge protection to withstand international maritime transport.

 

FAQ

 

Q: How do you prevent internal shrinkage porosity and micro-cavities in heavy-section steel castings?

A: We utilize computer-aided casting simulation software (SolidCast/ProCAST) prior to tooling fabrication to model solidification behavior, thermal gradients, and riser placement. This ensures directional solidification feeds heavy sections properly, eliminating subsurface shrinkage voids in critical stress zones.

Q: Can you provide EN 10204 3.1 certified test reports with every casting batch?

A: Yes. Every shipment includes an EN 10204 3.1 Mill Test Certificate containing actual ladle analysis results from optical emission spectrometry, mechanical tensile test data, impact energy values (Charpy V-notch when specified), and relevant heat treatment logging curves.

Q: What is your standard procedure for handling customer-owned patterns and tooling?

A: Customer tooling and patterns remain proprietary property and are stored in climate-controlled, secure indoor facilities with unique identification tagging. Preventive maintenance—including dimensional verification, vent cleaning, and wear repair—is performed before and after each production run at no extra charge.

Q: What non-destructive testing (NDT) methods do you apply for pressure-containing castings?

A: For pressure-retaining components such as valve bodies and pump casings, we perform Radiographic Testing (RT) per ASTM E446 and Ultrasonic Testing (UT) per ASTM A609 on critical stress areas specified in your engineering drawing. Liquid Penetrant Testing (PT) is applied to 100% of machined surfaces to confirm zero surface cracking.

Q: How do you ensure dimensional consistency between prototype samples and mass production runs?

A: During First Article Inspection (FAI), we perform complete 3D CMM coordinate measurement against your native CAD model. Tooling adjustments are made immediately if dimensional deviations exceed 10% of the total tolerance band. Once approved, the master pattern and CNC machining fixture coordinates are locked to ensure serial consistency.

Q: What file formats do you accept for engineering drawing review and quotation?

A: We accept 3D native and neutral CAD formats including STEP, IGES, SolidWorks (.sldprt/.slddrw), and Parasolid, alongside 2D PDF manufacturing drawings containing explicit notes regarding surface finish, geometric tolerancing (GD&T), heat treatment hardness ranges, and designated NDT inspection zones.

WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO.,LTD. is one of the most professional castings manufacturers and suppliers in China, also supports customized service. Welcome to buy bulk cheap castings made in China here and get quotation from our factory. For price consultation, contact us.